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Sheet & material defect

Colour streaks & shade variation in thermoforming

Also called: Streaking, off-shade

Colour streaks or shade variation show up as marbling within a part or as a colour mismatch between batches — usually a sheet/extrusion issue rather than a forming one.

Why it happens

  • Poorly dispersed masterbatch in the sheet
  • Regrind ratio or contamination varying between lots
  • Buying sheet from inconsistent outside suppliers
  • Colour not matched to a controlled standard

How to fix & prevent it

  • Use well-dispersed, controlled colour in extrusion
  • Control regrind ratio and keep material clean
  • Source sheet from one controlled process
  • Match colour to Pantone/RAL with lot control
How Indu prevents it: Because we extrude our own sheet, colour is matched to Pantone/RAL and controlled from the pellet with managed regrind — so shade is consistent within and across production lots.

Troubleshooting help

Fighting colour streaks & shade variation on a part?

Send your drawing, sample or a photo of the issue — our engineers will diagnose the cause and reply with the tooling, material and process fix, usually within 24 hours.

ISO 9001:2015 certified · Most quotes back within 24 hours