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ABS-PMMA thermoforming

ABS-PMMA thermoforming

ABS-PMMA — also called PMMA-capped ABS — marries the best surface in thermoforming to a tough, deep-drawable core: a thin acrylic (PMMA) cap co-extruded over an ABS substrate. Indu Thermoformers forms ABS-PMMA from sheet we extrude in-house for sanitary ware, premium appliance panels, caravan and RV cladding, and any part that needs a scratch- and weather-resistant Class-A finish straight off the tool.

PMMA cap + ABS coreScratch & UV resistantClass-A gloss or matt1.5 – 8 mm

A premium acrylic surface on a tough core

Pure PMMA gives glass-like gloss, scratch resistance and UV stability but is brittle in a deep draw; ABS forms and impacts beautifully but yellows outdoors. ABS-PMMA co-extrudes the two into one sheet — a hard, scratch-resistant, UV- and chemical-stable PMMA cap over a tough ABS core. It deep-draws like ABS and comes off the tool with a Class-A gloss or matt surface, colour matched in the sheet, so there is no painting step and no paint to fail.

Built for sanitary, appliance and outdoor surfaces

ABS-PMMA is the standard for wet-area sanitary ware — bathtubs, shower trays and vanities — where hygiene, easy cleaning and chemical and stain resistance matter. The same properties suit premium appliance panels, caravan and RV exterior cladding, hygiene and medical housings, and outdoor signage and furniture, where its UV stability keeps colour and gloss that plain ABS would lose. Where a part needs outdoor structural weatherability rather than a premium show surface, ASA is the alternative.

Parts we thermoform in ABS-PMMA

Bathtubs, shower trays & vanitiesPremium appliance panels — fridges, washersCaravan & RV exterior claddingHygiene & medical equipment housingsWall cladding & furniture surfacesOutdoor signage & display panelsSanitary & wet-area componentsPremium covers & fascias

ABS-PMMA grades & datasheets

Full technical specifications for each grade are below.

Grade specifications & datasheets

Typical properties as printed on the StellarEx technical datasheet for each grade — download the full TDS or request a quote.

Specialty

StellarEx PMMA-ABS

Premium PMMA-capped ABS — sanitary, RV, appliance and outdoor-grade sheet.

  • Premium PMMA cap — gloss or matt finish
  • Excellent UV stability and weather resistance
  • Chemical and stain resistant — easy to clean
  • Scratch-resistant PMMA cap surface
  • Wide colour range — Pantone, RAL, NCS matched

Applications: Sanitary ware — bathtubs, shower trays, vanities · Caravan & RV exterior cladding panels · Premium appliance panels — fridges, washers · Hygiene & medical equipment housings · Wall cladding · furniture · outdoor signage

Typical properties (as printed on TDS)

Density1.075 g/cm³ISO 1183
Tensile yield strength35 MPaISO 527
Elongation @ break3 %ISO 527
Flexural modulus2100 MPaISO 178
Notched Charpy @ 23 °C10 kJ/m²ISO 179
Unnotched Charpy @ 23 °C15 kJ/m²ISO 179
HDT @ 1.8 MPa96 °CISO 75-2

Thickness: 1.5 – 8 mm  ·  Width: wide-web · custom

See all StellarEx grades on the Materials & grades page.

Why Indu for ABS-PMMA thermoforming

In-house sheet extrusion

We extrude the sheet we form — grade, colour and thickness controlled from the pellet, with no outside vendor in the loop.

Largest bed in India

Thin- and thick-gauge lines, including the largest thermoforming bed in the country for oversized parts.

Tooling in 2–4 weeks

Moulds and trim fixtures designed and cut in-house on 5-axis CNC — fast, and cheap to revise.

ISO 9001 & full docs

8-gate inspection with COA, MTC, FAIR and PPAP-level documentation on request.

Frequently asked questions

What is ABS-PMMA?

ABS-PMMA (also written PMMA-ABS, or acrylic-capped ABS) is a co-extruded sheet — a thin PMMA acrylic cap over an ABS core. It combines the premium, scratch- and UV-resistant acrylic surface with the impact strength and deep-draw formability of ABS.

Why choose ABS-PMMA over plain ABS?

The PMMA cap adds a Class-A gloss or matt surface that resists scratches, UV, chemicals and stains, with colour matched in the sheet — so parts come off the tool finished, without painting, and survive outdoors where plain ABS would yellow and chalk.

Is ABS-PMMA good for sanitary ware?

Yes — it is a standard for bathtubs, shower trays and vanities: hygienic, easy to clean, chemical- and stain-resistant, with a durable high-gloss surface on a tough, thermoformable base.

Let’s build it

Need a premium-surface ABS-PMMA part?

Send your drawing — we reply with the right PMMA-ABS construction, gloss or matt finish and a costed quote, usually within 24 hours.

ISO 9001:2015 certified · Most quotes back within 24 hours