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Thermoformed Products 
Thick and Thin Gauge 

At Indu Thermoformers, we design and manufacture custom thermoformed parts trusted across packaging, food & beverage, medical, consumer goods, automotive, aerospace, and robotics. Our solutions are engineered to be lightweight, durable, cost-effective, and tailored to each industry’s needs.

Thick Gauge Thermoforming (2.0–12.0 mm)

Thick gauge thermoforming is designed for large, durable, and structural parts. Industries such as automotive, aerospace, robotics, and industrial machinery rely on it for impact resistance, design flexibility, and premium aesthetics.

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Applications
🚗 Automotive – Dashboards, door panels, EV battery covers
✈️ Aerospace & Transit – Seat backs, wall panels, interior trims
🤖 Robotics & Machinery – AMR covers, housings, industrial covers
🏭 Appliances – Refrigerator liners, washing machine panels

 

Advantages
🛡 High strength and durability
🔥 Fire-retardant and UV-stable options (UL 94, EN45545)
⚙️ Customizable with logos, textures, and integrated features

Thin Gauge Thermoforming (0.2–2.0 mm)

Thin gauge thermoforming is ideal for high-volume, lightweight

parts where clarity and precision are critical. Perfect for retail and healthcare, these solutions combine protective strength with excellent product visibility.

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Applications
📦 Packaging – Blister packs, clamshells, inserts
🥗 Food Industry – Airline meal trays, bakery and deli containers
🏥 Medical – Disposable trays, sterile packaging
🛍 Consumer Goods – Retail displays, cosmetic packaging

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Advantages
✨ High clarity and precision
⚡ Cost-effective at scale
🔄 Lightweight and recyclable

Autonomous Mobile Robot Covers

Autonomous Mobile Robot Covers

ABS-PMMA thermoformed covers for Autonomous Mobile Robots (AMRs) in warehousing, logistics, and automation. These enclosures are lightweight, durable, and impact-resistant, with UV stability and a premium high-gloss finish. Designed for precision with sensor cutouts and design flexibility, they can be manufactured in FR-grade materials compliant with UL 94 fire safety standards—offering a cost-effective alternative to heavy glass-fiber enclosures.

Food packaging and meal trays

Food packaging and meal trays

Our thermoformed food packaging solutions are designed for airlines, bakeries, delis, and ready-meal providers. From compartmentalized airline trays to clear PET bakery clamshells, deli tubs, and microwave-safe meal containers, we deliver packaging that ensures freshness, durability, and convenience. Manufactured from food-grade plastics, these trays and containers are lightweight, hygienic, and customizable to meet branding and portion needs.

Tractor Covers

Tractor Covers

Our thermoformed tractor parts include dashboards, mudguards, bumpers, roof trims, mirror shells, side panels, and interior trims. Made from durable ABS, PP, and HDPE, these components deliver lightweight strength, weather resistance, and design flexibility—ideal for modern agricultural machinery and heavy-duty field applications.

Blister Packaging

Blister Packaging

Our thin gauge thermoformed solutions deliver lightweight, durable, and cost-effective packaging for multiple industries. From medical blister packs for tablets and syringes, to food-grade PET clamshells for fresh produce, retail packaging for cosmetics, and electronics clamshells for headphones—our packaging ensures protection, clarity, and shelf appeal. Designed for tamper resistance, easy handling, and recyclability, these thermoformed parts are ideal for high-volume, packaging needs.

HIPS Liner for Refrigerator

HIPS Liner for Refrigerator

Our HIPS refrigerator liners are designed for superior strength, hygiene, and durability. Made from high-impact polystyrene, these liners feature a smooth, food-safe, and high-gloss finish that resists stains, odors, and impact. Lightweight yet robust, they are ideal for refrigerator and freezer interiors, offering excellent insulation and easy cleaning. Perfect for OEM appliance manufacturers seeking cost-effective, long-lasting solutions.

PC FR CCS Battery Cover

PC FR CCS Battery Cover

Our PC FR CCS battery covers are precision thermoformed for EV battery systems, energy storage units, and high-voltage enclosures. Made from UL 94 V-0 fire-retardant polycarbonate, they provide superior flame resistance, electrical insulation, and mechanical durability. Designed for CCS battery trays, these covers ensure safety, compliance, and reliability in demanding automotive and industrial environments. UL 94 V-0 certified fire-retardant PC for maximum safety

Automotive Parts

Automotive Parts

High-performance thermoformed polypropylene (PP) and ABS automotive parts designed for dashboards, center consoles, trims, and interior panels. Lightweight yet durable, these components provide excellent impact resistance, dimensional stability, and aesthetic finishes. Ideal for passenger vehicles, EVs, and commercial fleets, our PP & ABS thermoformed solutions reduce tooling costs, enable rapid prototyping, and meet global OEM quality standards.

PET Cups and Lids

PET Cups and Lids

Crystal-clear PET cups with dome lids, flat lids, and sip-through lids designed for juices, smoothies, cold coffee, and soft drinks. Made from durable, recyclable PET, these thermoformed beverage cups deliver high clarity, spill protection, and a premium look. Perfect for cafés, restaurants, QSR chains, and beverage packaging. Manufactured in our advanced thermoforming facility for consistent quality and high-volume supply.

Backlit Signages

Backlit Signages

Enhance your brand visibility with thermoformed backlit displays. Made from UV-stable, weather-resistant plastics, these 3D illuminated signs deliver vibrant colors, uniform light diffusion, and unmatched durability. Perfect for fuel stations, retail stores, QSRs, corporate branding, and outdoor signage, they combine lightweight construction with easy installation and long-lasting performance.

ESD Trays

ESD Trays

ESD thermoformed trays protect sensitive electronics from static damage. Made from conductive and dissipative plastics, they ensure safe handling of PCBs, semiconductors, and precision components. Available in stackable, nestable, and custom designs, our trays are durable, reusable, and ideal for electronics manufacturing, cleanrooms, and automated assembly lines.

Polycarbonate Domes

Polycarbonate Domes

These polycarbonate domes with UV resistance are designed for skylights, roofing, and architectural applications where durability and clarity are essential. Available in square bottom bread top, round bottom dome, square base dome, and pyramid designs, they provide excellent natural light transmission while blocking harmful UV rays. Lightweight yet impact-resistant, these UV-stabilized polycarbonate domes ensure long-lasting performance in outdoor conditions.

Thermoformed Aerospace Parts

Thermoformed Aerospace Parts

We manufacture lightweight, flame-retardant aerospace parts using ABS and Kydex. Our components combine strength, safety, and design flexibility, making them ideal for: Cabin panels, seat backs, and tray assemblies. Cockpit housings and instrument covers. Storage bins, lavatory and galley parts With FAA-compliant fire performance, high impact resistance, and premium surface finish, our thermoformed solutions deliver cost-effective, durable, and customized interiors for modern aircraft.

8ft x 4ft Hydroponic Trays

8ft x 4ft Hydroponic Trays

Our customisable hydroponic trays are engineered for high performance in indoor farms, greenhouses, and vertical growing systems. Made from durable food-grade plastics like ABS and HIPS, these trays are lightweight, reusable, and resistant to chemicals and UV exposure. Available in flood trays, seedling trays, and DWC systems, they ensure efficient water drainage, root aeration, and long-lasting productivity for all crops.

Advertisement - AC dummies

Advertisement - AC dummies

The HIPS AC dummies are engineered as realistic point of purchase displays for retail showrooms, exhibitions, and dealer outlets. Made using durable thermoforming technology, they replicate actual air conditioners with a lightweight yet sturdy build, making them ideal for retail AC displays and promotional setups. Perfect for brands looking to enhance visibility, these thermoformed AC dummies reduce logistics costs while delivering an authentic showroom experience

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From High-Volume Thin Gauge Packaging to Engineered Heavy Gauge Structural Systems

 

Indu Thermoformers and Formpack operate across the full thermoforming spectrum — from precision thin-gauge packaging components to structural heavy-gauge industrial assemblies up to 12 mm thickness.

 

We do not specialize in just “forming plastic.”

We engineer thermoformed systems for functional, cosmetic, structural, and regulatory-driven applications.

 

Our production ecosystem integrates sheet extrusion, vacuum forming, pressure forming, plug-assist forming, CNC trimming, bonding, assembly, and export-ready compliance documentation.
 

 

 

Thin Gauge Thermoforming (0.2 – 2.0 mm)

 

High-Speed, High-Consistency, Multi-Cavity Production

 

Thin gauge thermoforming is engineered for repeatability, clarity control, lightweighting, and high-output production.

 

 

Food & Beverage Systems

 

  • Modified atmosphere packaging (MAP) trays

  • Dual-ovenable ready-meal trays

  • Airline catering multi-compartment trays

  • Vacuum seal base trays

  • Bakery and patisserie clamshells

  • Fruit punnet containers

  • Dairy product trays

  • Ice cream and dessert containers

  • Portion control packaging

  • Compartment takeaway trays

  • Transparent window carton inserts

 

Applications include ambient, chilled, and frozen supply chains.

 

 

Pharmaceutical & Clinical Packaging

 

  • Cold-form alternative blister packs

  • Thermoformed blister cavities for tablets and capsules

  • Medical kit assembly trays

  • Sterile device clamshell packs

  • Surgical instrument protection trays

  • Laboratory sample trays

  • Diagnostic test kit carriers

  • COVID and rapid test kit inserts

  • Implant packaging cavities

 

Designed for contamination control, dimensional consistency, and sterile workflow compatibility.

 

 

Electronics & Semiconductor Handling

 

  • JEDEC-style carrier trays

  • High-precision pick-and-place trays

  • ESD conductive trays

  • Static dissipative transport trays

  • PCB protection carriers

  • Multi-layer stacking trays

  • Component automation trays

  • Anti-static thermoformed cavities

 

Engineered for automation compatibility, robotic handling, and anti-static compliance.

 

 

Consumer & Retail Packaging

 

  • Cosmetic blister packs

  • Personal care thermoformed inserts

  • Electronics retail clamshells

  • Hanging display packs

  • POP thermoformed display trays

  • Transparent display cases

  • Multi-product retail trays

 

Optimized for visibility, branding presentation, and shelf appeal.

 

 

Agriculture & Controlled Growth

 

  • Seedling trays (98 / 128 / 200+ cell configurations)

  • Plug trays for tissue culture

  • Microgreen trays

  • Hydroponic propagation bases

  • Nursery transplant trays

  • Controlled environment growing trays

 

Designed for drainage performance, rigidity control, and stackability.

 

 

Industrial Light-Duty Systems

 

  • Automation feeder trays

  • Assembly line sorting trays

  • Lightweight dunnage inserts

  • Packaging cushioning components

  • Product separation trays

  • Tooling insert trays

 

Thin gauge production emphasizes cavity uniformity, stack strength, weight reduction, and material efficiency.

 

 

 

Thick Gauge Thermoforming (2.0 – 12.0 mm)

 

Engineered Structural Components & Industrial Housings

 

Thick-gauge thermoforming is deployed where impact resistance, dimensional stability, load-bearing strength, and environmental durability are required.

 

 

Robotics, Automation & Industry 4.0

 

  • AMR and AGV body shells

  • Autonomous system protective housings

  • Robotics sensor covers

  • Machine safety guards

  • Automation inspection machine enclosures

  • PLC cabinet panels

  • Operator console housings

  • Industrial vacuum system casings

 

Designed for vibration resistance, structural integrity, and industrial aesthetics.

 

 

Electric Vehicles & Automotive

 

  • EV battery pack covers (PC FR, UL 94 compliant)

  • Charging station housings

  • Dashboard fascia panels

  • Interior door trims

  • Underbody shields

  • Wheel arch liners

  • Splash guards

  • Headliner panels

  • Golf cart body panels

  • Tractor cabin trims

  • Commercial vehicle interior shells

  • Bed liners and storage modules

 

Engineered for impact, heat resistance, UV exposure, and regulatory compliance.

 

 

Aerospace & Transit Interiors

 

  • Aircraft seat backs

  • Tray table housings

  • Cabin ceiling panels

  • Wall liners

  • Overhead luggage bin covers

  • Metro seating shells

  • Train interior FR panels

  • Bus ceiling trims

  • Transit structural covers

 

Materials selected for flame retardancy, lightweighting, and regulatory certification.

 

 

Medical Equipment & Healthcare Infrastructure

 

  • MRI, CT, PET scan outer covers

  • X-ray machine enclosures

  • Ultrasound housing systems

  • ICU console panels

  • Surgical equipment shrouds

  • Medical cart outer bodies

  • Patient bed perimeter panels

  • Diagnostic lab enclosures

 

Designed for hygiene compliance, chemical resistance, and aesthetic precision.

 

 

Appliances & Consumer Durables

 

  • Refrigerator inner liners

  • Refrigerator vegetable trays

  • Washing machine outer panels

  • Dryer enclosures

  • Dishwasher panel assemblies

  • AC unit housings

  • Water purifier shells

  • Smart appliance casings

  • Luxury bathtub liners

  • Spa shells and wellness enclosures

 

Engineered for moisture resistance, impact durability, and long-term dimensional stability.

 

 

Agriculture & Hydroponic Infrastructure

 

  • Heavy-duty hydroponic flood trays

  • Nutrient reservoir covers

  • Grow table surfaces

  • Irrigation channel shields

  • Controlled-environment panel systems

 

Designed for water resistance, UV stabilization, and structural rigidity.

 

 

Logistics & Material Handling

 

  • Heavy-duty dunnage trays

  • Returnable packaging modules

  • Industrial bins

  • Custom cavity tote liners

  • Export-grade pallets

  • Load distribution trays

  • Protective cargo shields

  • Structural pallet covers

 

Focused on reusability, stack strength, and long life cycles.

 

 

Construction & Infrastructure

 

  • Architectural façade panels

  • Exterior protective covers

  • Skylight domes

  • Polycarbonate clear domes

  • Structural roof covers

  • HVAC ducting panels

  • Decorative ceiling structures

 

Designed for weather exposure, UV resistance, and structural integrity.

 

 

Advertising & Experiential Installations

 

  • 3D brand sculptures

  • Thermoformed signage panels

  • Illuminated retail panels

  • Exhibition display shells

  • Backlit logo housings

  • Architectural brand installations

 

Engineered for precision finish and design freedom.

 

 

 

Advanced Performance Material Options

 

We process performance-driven polymers based on structural and regulatory requirements:

 

  • ABS (including FR and UV-stabilized grades)

  • HIPS

  • Polypropylene (PP)

  • HDPE

  • PET / PETG

  • PVC

  • PMMA (Acrylic)

  • Polycarbonate (PC)

  • TPO

  • Bio-based PLA and bio-PET

 

Available in:

 

  • UL 94 flame-retardant grades

  • Food-grade certified materials

  • ESD conductive and dissipative compounds

  • High-impact reinforced variants

  • UV-stabilized outdoor grades

  • Recycled-content blends

 

 

Engineering Integration & Production Scale

 

Our integrated facilities in Mumbai and Umargaon provide:

 

  • In-house sheet extrusion

  • Heavy-gauge vacuum and pressure forming

  • Plug assist forming

  • Multi-axis CNC trimming

  • Tool development (MDF, FRP, aluminium)

  • Bonding and mechanical assembly

  • OEM-ready documentation and export compliance

 

Maximum sheet width, forming depth, and structural thickness are optimized for both domestic and export programs.

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Beyond Parts — Engineered Thermoformed Systems

 

We do not only manufacture components.

We develop thermoformed systems that integrate:

 

  • Structural support

  • Cosmetic finish

  • Mechanical interface surfaces

  • Assembly-ready trims

  • Compliance-ready material documentation

 

Thin gauge delivers scale and speed.

Thick gauge delivers strength and structural engineering.

 

Together, they position Indu Thermoformers and Formpack as full-spectrum thermoforming partners across industries.

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