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Thermoformed Products 
Thick and Thin Gauge 

At Indu Thermoformers, we design and manufacture custom thermoformed parts trusted across packaging, food & beverage, medical, consumer goods, automotive, aerospace, and robotics. Our solutions are engineered to be lightweight, durable, cost-effective, and tailored to each industry’s needs.

Thick Gauge Thermoforming (2.0–12.0 mm)

Thick gauge thermoforming is designed for large, durable, and structural parts. Industries such as automotive, aerospace, robotics, and industrial machinery rely on it for impact resistance, design flexibility, and premium aesthetics.

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Applications
🚗 Automotive – Dashboards, door panels, EV battery covers
✈️ Aerospace & Transit – Seat backs, wall panels, interior trims
🤖 Robotics & Machinery – AMR covers, housings, industrial covers
🏭 Appliances – Refrigerator liners, washing machine panels

 

Advantages
🛡 High strength and durability
🔥 Fire-retardant and UV-stable options (UL 94, EN45545)
⚙️ Customizable with logos, textures, and integrated features

Thin Gauge Thermoforming (0.2–2.0 mm)

Thin gauge thermoforming is ideal for high-volume, lightweight

parts where clarity and precision are critical. Perfect for retail and healthcare, these solutions combine protective strength with excellent product visibility.

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Applications
📦 Packaging – Blister packs, clamshells, inserts
🥗 Food Industry – Airline meal trays, bakery and deli containers
🏥 Medical – Disposable trays, sterile packaging
🛍 Consumer Goods – Retail displays, cosmetic packaging

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Advantages
✨ High clarity and precision
⚡ Cost-effective at scale
🔄 Lightweight and recyclable

Autonomous Mobile Robot Covers

Autonomous Mobile Robot Covers

ABS-PMMA thermoformed covers for Autonomous Mobile Robots (AMRs) in warehousing, logistics, and automation. These enclosures are lightweight, durable, and impact-resistant, with UV stability and a premium high-gloss finish. Designed for precision with sensor cutouts and design flexibility, they can be manufactured in FR-grade materials compliant with UL 94 fire safety standards—offering a cost-effective alternative to heavy glass-fiber enclosures.

Food packaging and meal trays

Food packaging and meal trays

Our thermoformed food packaging solutions are designed for airlines, bakeries, delis, and ready-meal providers. From compartmentalized airline trays to clear PET bakery clamshells, deli tubs, and microwave-safe meal containers, we deliver packaging that ensures freshness, durability, and convenience. Manufactured from food-grade plastics, these trays and containers are lightweight, hygienic, and customizable to meet branding and portion needs.

Tractor Covers

Tractor Covers

Our thermoformed tractor parts include dashboards, mudguards, bumpers, roof trims, mirror shells, side panels, and interior trims. Made from durable ABS, PP, and HDPE, these components deliver lightweight strength, weather resistance, and design flexibility—ideal for modern agricultural machinery and heavy-duty field applications.

Blister Packaging

Blister Packaging

Our thin gauge thermoformed solutions deliver lightweight, durable, and cost-effective packaging for multiple industries. From medical blister packs for tablets and syringes, to food-grade PET clamshells for fresh produce, retail packaging for cosmetics, and electronics clamshells for headphones—our packaging ensures protection, clarity, and shelf appeal. Designed for tamper resistance, easy handling, and recyclability, these thermoformed parts are ideal for high-volume, packaging needs.

HIPS Liner for Refrigerator

HIPS Liner for Refrigerator

Our HIPS refrigerator liners are designed for superior strength, hygiene, and durability. Made from high-impact polystyrene, these liners feature a smooth, food-safe, and high-gloss finish that resists stains, odors, and impact. Lightweight yet robust, they are ideal for refrigerator and freezer interiors, offering excellent insulation and easy cleaning. Perfect for OEM appliance manufacturers seeking cost-effective, long-lasting solutions.

PC FR CCS Battery Cover

PC FR CCS Battery Cover

Our PC FR CCS battery covers are precision thermoformed for EV battery systems, energy storage units, and high-voltage enclosures. Made from UL 94 V-0 fire-retardant polycarbonate, they provide superior flame resistance, electrical insulation, and mechanical durability. Designed for CCS battery trays, these covers ensure safety, compliance, and reliability in demanding automotive and industrial environments. UL 94 V-0 certified fire-retardant PC for maximum safety

Automotive Parts

Automotive Parts

High-performance thermoformed polypropylene (PP) and ABS automotive parts designed for dashboards, center consoles, trims, and interior panels. Lightweight yet durable, these components provide excellent impact resistance, dimensional stability, and aesthetic finishes. Ideal for passenger vehicles, EVs, and commercial fleets, our PP & ABS thermoformed solutions reduce tooling costs, enable rapid prototyping, and meet global OEM quality standards.

PET Cups and Lids

PET Cups and Lids

Crystal-clear PET cups with dome lids, flat lids, and sip-through lids designed for juices, smoothies, cold coffee, and soft drinks. Made from durable, recyclable PET, these thermoformed beverage cups deliver high clarity, spill protection, and a premium look. Perfect for cafés, restaurants, QSR chains, and beverage packaging. Manufactured in our advanced thermoforming facility for consistent quality and high-volume supply.

Backlit Signages

Backlit Signages

Enhance your brand visibility with thermoformed backlit displays. Made from UV-stable, weather-resistant plastics, these 3D illuminated signs deliver vibrant colors, uniform light diffusion, and unmatched durability. Perfect for fuel stations, retail stores, QSRs, corporate branding, and outdoor signage, they combine lightweight construction with easy installation and long-lasting performance.

ESD Trays

ESD Trays

ESD thermoformed trays protect sensitive electronics from static damage. Made from conductive and dissipative plastics, they ensure safe handling of PCBs, semiconductors, and precision components. Available in stackable, nestable, and custom designs, our trays are durable, reusable, and ideal for electronics manufacturing, cleanrooms, and automated assembly lines.

Polycarbonate Domes

Polycarbonate Domes

These polycarbonate domes with UV resistance are designed for skylights, roofing, and architectural applications where durability and clarity are essential. Available in square bottom bread top, round bottom dome, square base dome, and pyramid designs, they provide excellent natural light transmission while blocking harmful UV rays. Lightweight yet impact-resistant, these UV-stabilized polycarbonate domes ensure long-lasting performance in outdoor conditions.

Thermoformed Aerospace Parts

Thermoformed Aerospace Parts

We manufacture lightweight, flame-retardant aerospace parts using ABS and Kydex. Our components combine strength, safety, and design flexibility, making them ideal for: Cabin panels, seat backs, and tray assemblies. Cockpit housings and instrument covers. Storage bins, lavatory and galley parts With FAA-compliant fire performance, high impact resistance, and premium surface finish, our thermoformed solutions deliver cost-effective, durable, and customized interiors for modern aircraft.

8ft x 4ft Hydroponic Trays

8ft x 4ft Hydroponic Trays

Our customisable hydroponic trays are engineered for high performance in indoor farms, greenhouses, and vertical growing systems. Made from durable food-grade plastics like ABS and HIPS, these trays are lightweight, reusable, and resistant to chemicals and UV exposure. Available in flood trays, seedling trays, and DWC systems, they ensure efficient water drainage, root aeration, and long-lasting productivity for all crops.

Advertisement - AC dummies

Advertisement - AC dummies

The HIPS AC dummies are engineered as realistic point of purchase displays for retail showrooms, exhibitions, and dealer outlets. Made using durable thermoforming technology, they replicate actual air conditioners with a lightweight yet sturdy build, making them ideal for retail AC displays and promotional setups. Perfect for brands looking to enhance visibility, these thermoformed AC dummies reduce logistics costs while delivering an authentic showroom experience

✅ Thin Gauge Thermoforming (0.2–2.0 mm)

Packaging & Food Industry

  • Blister packs (pharmaceutical, consumer goods, electronics)

  • Clamshell packaging (food, retail, medical)

  • Tri-fold packaging

  • Transparent window packs

  • Bakery & deli containers

  • Ready-meal trays & airline meal trays

  • Salad bowls & fruit containers

  • Disposable cups, lids (flat, dome, sip-through)

  • Takeaway food trays & containers

Medical & Pharmaceutical

  • Medical blister packs

  • Diagnostic kit trays & packaging

  • Disposable surgical trays

  • Sterile clamshell packaging

  • Test kit holders

Electronics & Industrial

  • ESD trays (conductive, dissipative)

  • Pick & place trays for automation

  • Shipping & handling trays for electronic components

  • Anti-static trays for PCB & semiconductors

Consumer & Retail

  • Cosmetic & personal care blister packs

  • Retail packaging inserts

  • POP (point-of-purchase) packaging

  • Transparent display trays

Agriculture & Horticulture

  • Seedling trays (98, 128, 200 cell etc.)

  • Thin hydroponic propagation trays

  • Nursery starter trays

✅ Thick Gauge Thermoforming (2.0–12.0 mm)

Robotics & Industrial

  • AMR (Autonomous Mobile Robot) covers

  • Machine housings & enclosures

  • Industrial ducting components

  • Heavy-duty drip trays

Automotive

  • Dashboard panels & bezels

  • Interior trims (door panels, consoles, headliners)

  • EV battery covers & enclosures (PC FR, UL 94)

  • Charging station covers & panels

  • Wheel arch liners / splash guards

  • Golf cart body panels

  • Automotive bed liners

Aerospace & Mass Transit

  • Aircraft seat backs & tray table shells

  • Cabin wall panels & ceiling trims

  • Luggage bin covers

  • Metro & train seating shells

  • Transit-grade ABS/FR panels

Medical & Healthcare

  • MRI, CT, PET & X-ray machine covers

  • Ultrasound housings

  • Patient bed surrounds

  • Medical carts & storage units

  • Console and monitor housings

Appliances & Consumer Goods

  • Refrigerator liners & base trays

  • Washing machine & dryer panels

  • Air conditioner housings & casings

  • Dishwasher panels

  • Water purifier panels

  • Luxury bathtub liners & spa shells

  • Smart home device housings

Agriculture & Material Handling

  • Heavy-duty hydroponic flood trays

  • Dunnage trays & returnable packaging

  • Material handling bins & totes

  • Pallets (industrial & export)

Advertising & Signage

  • 3D point-of-purchase displays

  • Thermoformed brand panels

  • Backlit signage & illuminated displays

  • Polycarbonate domes (clear, tinted, UV-resistant)

We specialize in thermoforming, vacuum forming, and pressure forming of thin gauge (0.2–2.0 mm) and thick gauge (2.0–12.0 mm) plastic sheets.

Our capabilities cover blister packaging, clamshells, food trays, disposable cups and lids, medical packaging, ESD trays, retail inserts, agricultural seedling trays, hydroponic trays, AMR robot covers, automotive dashboards, EV battery covers, aerospace seat backs, appliance liners, refrigerator trays, polycarbonate domes, material handling dunnage, pallets, bins, signage, and 3D displays.We work with ABS, HIPS, PET, PETG, PP, PC, PMMA, PVC, FR (UL 94), and UV-resistant thermoplastics, delivering custom thermoformed parts for packaging, medical, food, automotive, aerospace, robotics, electronics, agriculture, consumer goods, and signage applications.

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