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From High-Volume Thin Gauge Packaging to Engineered Heavy Gauge Structural Systems

 

Indu Thermoformers and Formpack operate across the full thermoforming spectrum — from precision thin-gauge packaging components to structural heavy-gauge industrial assemblies up to 12 mm thickness.

 

We do not specialize in just “forming plastic.”

We engineer thermoformed systems for functional, cosmetic, structural, and regulatory-driven applications.

 

Our production ecosystem integrates sheet extrusion, vacuum forming, pressure forming, plug-assist forming, CNC trimming, bonding, assembly, and export-ready compliance documentation.
 

 

 

Thin Gauge Thermoforming (0.2 – 2.0 mm)

 

High-Speed, High-Consistency, Multi-Cavity Production

 

Thin gauge thermoforming is engineered for repeatability, clarity control, lightweighting, and high-output production.

 

 

Food & Beverage Systems

 

• Modified atmosphere packaging (MAP) trays

• Dual-ovenable ready-meal trays

• Airline catering multi-compartment trays

• Vacuum seal base trays

• Bakery and patisserie clamshells

• Fruit punnet containers

• Dairy product trays

• Ice cream and dessert containers

• Portion control packaging

• Compartment takeaway trays

• Transparent window carton inserts

 

Applications include ambient, chilled, and frozen supply chains.

 

 

Pharmaceutical & Clinical Packaging

 

• Cold-form alternative blister packs

• Thermoformed blister cavities for tablets and capsules

• Medical kit assembly trays

• Sterile device clamshell packs

• Surgical instrument protection trays

• Laboratory sample trays

• Diagnostic test kit carriers

• COVID and rapid test kit inserts

• Implant packaging cavities

 

Designed for contamination control, dimensional consistency, and sterile workflow compatibility.

 

 

Electronics & Semiconductor Handling

 

• JEDEC-style carrier trays

• High-precision pick-and-place trays

• ESD conductive trays

• Static dissipative transport trays

• PCB protection carriers

• Multi-layer stacking trays

• Component automation trays

• Anti-static thermoformed cavities

 

Engineered for automation compatibility, robotic handling, and anti-static compliance.

 

 

Consumer & Retail Packaging

 

• Cosmetic blister packs

• Personal care thermoformed inserts

• Electronics retail clamshells

• Hanging display packs

• POP thermoformed display trays

• Transparent display cases

• Multi-product retail trays

 

Optimized for visibility, branding presentation, and shelf appeal.

 

 

Agriculture & Controlled Growth

 

• Seedling trays (98 / 128 / 200+ cell configurations)

• Plug trays for tissue culture

• Microgreen trays

• Hydroponic propagation bases

• Nursery transplant trays

• Controlled environment growing trays

 

Designed for drainage performance, rigidity control, and stackability.

 

 

Industrial Light-Duty Systems

 

• Automation feeder trays

• Assembly line sorting trays

• Lightweight dunnage inserts

• Packaging cushioning components

• Product separation trays

• Tooling insert trays

 

Thin gauge production emphasizes cavity uniformity, stack strength, weight reduction, and material efficiency.

 

 

 

Thick Gauge Thermoforming (2.0 – 12.0 mm)

 

Engineered Structural Components & Industrial Housings

 

Thick-gauge thermoforming is deployed where impact resistance, dimensional stability, load-bearing strength, and environmental durability are required.

 

 

Robotics, Automation & Industry 4.0

 

• AMR and AGV body shells

• Autonomous system protective housings

• Robotics sensor covers

• Machine safety guards

• Automation inspection machine enclosures

• PLC cabinet panels

• Operator console housings

• Industrial vacuum system casings

 

Designed for vibration resistance, structural integrity, and industrial aesthetics.

 

 

Electric Vehicles & Automotive

 

• EV battery pack covers (PC FR, UL 94 compliant)

• Charging station housings

• Dashboard fascia panels

• Interior door trims

• Underbody shields

• Wheel arch liners

• Splash guards

• Headliner panels

• Golf cart body panels

• Tractor cabin trims

• Commercial vehicle interior shells

• Bed liners and storage modules

 

Engineered for impact, heat resistance, UV exposure, and regulatory compliance.

 

 

Aerospace & Transit Interiors

 

• Aircraft seat backs

• Tray table housings

• Cabin ceiling panels

• Wall liners

• Overhead luggage bin covers

• Metro seating shells

• Train interior FR panels

• Bus ceiling trims

• Transit structural covers

 

Materials selected for flame retardancy, lightweighting, and regulatory certification.

 

 

Medical Equipment & Healthcare Infrastructure

 

• MRI, CT, PET scan outer covers

• X-ray machine enclosures

• Ultrasound housing systems

• ICU console panels

• Surgical equipment shrouds

• Medical cart outer bodies

• Patient bed perimeter panels

• Diagnostic lab enclosures

 

Designed for hygiene compliance, chemical resistance, and aesthetic precision.

 

 

Appliances & Consumer Durables

 

• Refrigerator inner liners

• Refrigerator vegetable trays

• Washing machine outer panels

• Dryer enclosures

• Dishwasher panel assemblies

• AC unit housings

• Water purifier shells

• Smart appliance casings

• Luxury bathtub liners

• Spa shells and wellness enclosures

 

Engineered for moisture resistance, impact durability, and long-term dimensional stability.

 

 

Agriculture & Hydroponic Infrastructure

 

• Heavy-duty hydroponic flood trays

• Nutrient reservoir covers

• Grow table surfaces

• Irrigation channel shields

• Controlled-environment panel systems

 

Designed for water resistance, UV stabilization, and structural rigidity.

 

 

Logistics & Material Handling

 

• Heavy-duty dunnage trays

• Returnable packaging modules

• Industrial bins

• Custom cavity tote liners

• Export-grade pallets

• Load distribution trays

• Protective cargo shields

• Structural pallet covers

 

Focused on reusability, stack strength, and long life cycles.

 

 

Construction & Infrastructure

 

• Architectural façade panels

• Exterior protective covers

• Skylight domes

• Polycarbonate clear domes

• Structural roof covers

• HVAC ducting panels

• Decorative ceiling structures

 

Designed for weather exposure, UV resistance, and structural integrity.

 

 

Advertising & Experiential Installations

 

• 3D brand sculptures

• Thermoformed signage panels

• Illuminated retail panels

• Exhibition display shells

• Backlit logo housings

• Architectural brand installations

 

Engineered for precision finish and design freedom.

 

 

 

Advanced Performance Material Options

 

We process performance-driven polymers based on structural and regulatory requirements:

 

• ABS (including FR and UV-stabilized grades)

• HIPS

• Polypropylene (PP)

• HDPE

• PET / PETG

• PVC

• PMMA (Acrylic)

• Polycarbonate (PC)

• TPO

• Bio-based PLA and bio-PET

 

Available in:

 

• UL 94 flame-retardant grades

• Food-grade certified materials

• ESD conductive and dissipative compounds

• High-impact reinforced variants

• UV-stabilized outdoor grades

• Recycled-content blends

 

 

Engineering Integration & Production Scale

 

Our integrated facilities in Mumbai and Umargaon provide:

 

• In-house sheet extrusion

• Heavy-gauge vacuum and pressure forming

• Plug assist forming

• Multi-axis CNC trimming

• Tool development (MDF, FRP, aluminium)

• Bonding and mechanical assembly

• OEM-ready documentation and export compliance

 

Maximum sheet width, forming depth, and structural thickness are optimized for both domestic and export programs.

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Beyond Parts — Engineered Thermoformed Systems

 

We do not only manufacture components.

We develop thermoformed systems that integrate:

 

• Structural support

• Cosmetic finish

• Mechanical interface surfaces

• Assembly-ready trims

• Compliance-ready material documentation

 

Thin gauge delivers scale and speed.

Thick gauge delivers strength and structural engineering.

 

Together, they position Indu Thermoformers and Formpack as full-spectrum thermoforming partners across industries.