
Global partners since 1985
Precision thermoformed parts & sheets
We thermoform for OEMs worldwide.We thermoform covers, trays, CCS trays, liners, enclosures, panels, housings, bezels, blisters, clamshells, machine guards, EV battery covers, medical trays, ESD trays, appliance panels, dunnage, packaging and sheets for OEMs worldwide.
We bring 40+ years of vacuum forming, pressure forming & sheet extrusion expertise to deliver highest-quality, cost-effective thermoformed parts and thermoformable sheets — all made in-house.

Every step, under one roof
Sheet extrusion, tooling, forming, CNC trimming and assembly — all in-house across our Vasai and Umargam plants. That vertical integration is how we control quality, speed and cost from day one.
Vertical integration
From pellet to finished part — all in-house
Six stages, one factory. Because every step is ours, we control quality, speed and cost end to end — with no outside handoffs.
Resin & recycling
Virgin & recycled granules, compounded and colour-matched in-house.
Sheet extrusion
Our own extrusion lines — wide-web sheet, tuned to grade.
Tooling
In-house mould design and 5-axis CNC / VMC tool-making.
Thermoforming
Thin & thick gauge on the largest thermoforming bed in India.
CNC trimming
5-axis trimming to tight tolerances, datum-referenced.
Assembly & dispatch
Assembly, QC and export-ready packing — all under one roof.
Years, three generations
Across Vasai & Umbergaon
Max sheet size, extruded in-house
Thermoforming bed in India

Custom Thermoforming
Vacuum forming · Pressure forming · Thin & thick gauge
- Custom vacuum- and pressure-formed parts from your drawing, STEP file or sample
- Thin- and thick-gauge forming, up to the largest thermoforming bed in India
- FR (UL 94 V-0), ESD, UV-stable and food-contact grades — formed from sheet we extrude
- 5-axis CNC trimming, finishing and assembly — finished parts, not just formings
Have a part to make? Send a drawing, STEP file or sample — our engineers reply with DFM feedback, the right grade and a costed quote, usually within 24 hours.

Plastic Sheet Extrusion
ABS · HIPS · HDPE · PP · PC · PET · PVC · PLA · ABS-PMMA
- Buy stock standard grades or custom-extruded sheet to your exact spec
- Supplied as sheets, rolls or cut-to-size — from single sheets to bulk pallets
- Colour-matched (Pantone / RAL), textured or gloss — virgin, recycled & ABA-core grades
- Low to high volume with consistent, documented quality; samples on request
Buying sheet, not finished parts? Tell us the grade, thickness, width and quantity — StellarEx sheet ships across India and for export.

Moulds & Tooling
Aluminium · FRP · Epoxy · Wood
- In-house mould design & manufacturing for faster turnaround
- Precision trimming & finishing tools for thermoformed parts
- Aluminium, epoxy, FRP or MDF for budget & volume flexibility
- Custom shapes with high accuracy and repeatability

End-to-End Solutions
Design · Prototyping · Manufacturing · Export
- Concept-to-production support for new projects
- Rapid prototyping to validate designs before scale-up
- Global export experience across automotive, FMCG & packaging
- ISO 9001:2015 certified quality management
Thermoforming solutions across diverse sectors
From automotive and rail to appliances, medical, agriculture and sustainable packaging.
40+ years of expertise in thermoforming & sheet extrusion
A trusted partner delivering end-to-end plastic solutions — from sheets to finished thermoformed parts — with ISO 9001:2015 certified quality.
Complete in-house solutions
Design, prototyping, extrusion, thermoforming and tooling under one roof.
ISO 9001:2015 certified
Rigorous quality checks at every stage of production.
Lean & scalable production
From high-volume runs to specialised low-volume jobs.
Global reach
Proven exports to North America, Europe and Asia.

What our customers say
OEM programmes across four continents — names held in confidence.
Indu Thermoformers impressed us from the prototype stage through serial production. Their engineering team suggested several design improvements that reduced weight while maintaining structural performance. Communication was excellent throughout, and production quality remained remarkably consistent.
We required precision thermoformed trays with tight dimensional tolerances for sensitive medical devices. Indu delivered excellent tooling, repeatable quality, and fast prototype iterations. Their responsiveness made development significantly easier.
Finding a supplier capable of handling flame-retardant engineering plastics while maintaining cosmetic quality wasn't easy. Indu's technical knowledge and willingness to collaborate during development helped us achieve production readiness much faster than anticipated.
Our equipment operates in harsh outdoor environments, so durability was critical. The thermoformed covers supplied by Indu have consistently exceeded our expectations for impact resistance, UV stability, and finish. They've become one of our most dependable manufacturing partners.
Large-format thermoforming is a niche capability, and Indu handled our oversized transport covers with impressive precision. Their ability to manufacture, trim, and finish everything under one roof significantly reduced our lead time.
The ESD packaging trays supplied by Indu consistently meet our handling requirements for sensitive electronic assemblies. Tooling quality, dimensional accuracy, and packaging standards have all been excellent.
We approached Indu for a challenging industrial enclosure project involving multiple assembled thermoformed components. Their engineering team proposed practical manufacturing improvements that lowered costs while improving assembly efficiency.
From the first discussion, it was clear we were working with engineers rather than simply a contract manufacturer. Prototype development was fast, tooling was well executed, and production quality has remained consistent across every shipment.
Our autonomous mobile robots require aesthetically finished yet durable plastic covers. Indu combined excellent surface quality with robust engineering support, enabling us to launch production on schedule.
What sets Indu apart is their complete manufacturing ecosystem. Having sheet extrusion, tooling, thermoforming, CNC trimming, and finishing under one roof simplified our supply chain and gave us confidence throughout the project.
Indu Thermoformers impressed us from the prototype stage through serial production. Their engineering team suggested several design improvements that reduced weight while maintaining structural performance. Communication was excellent throughout, and production quality remained remarkably consistent.
We required precision thermoformed trays with tight dimensional tolerances for sensitive medical devices. Indu delivered excellent tooling, repeatable quality, and fast prototype iterations. Their responsiveness made development significantly easier.
Finding a supplier capable of handling flame-retardant engineering plastics while maintaining cosmetic quality wasn't easy. Indu's technical knowledge and willingness to collaborate during development helped us achieve production readiness much faster than anticipated.
Our equipment operates in harsh outdoor environments, so durability was critical. The thermoformed covers supplied by Indu have consistently exceeded our expectations for impact resistance, UV stability, and finish. They've become one of our most dependable manufacturing partners.
Large-format thermoforming is a niche capability, and Indu handled our oversized transport covers with impressive precision. Their ability to manufacture, trim, and finish everything under one roof significantly reduced our lead time.
The ESD packaging trays supplied by Indu consistently meet our handling requirements for sensitive electronic assemblies. Tooling quality, dimensional accuracy, and packaging standards have all been excellent.
We approached Indu for a challenging industrial enclosure project involving multiple assembled thermoformed components. Their engineering team proposed practical manufacturing improvements that lowered costs while improving assembly efficiency.
From the first discussion, it was clear we were working with engineers rather than simply a contract manufacturer. Prototype development was fast, tooling was well executed, and production quality has remained consistent across every shipment.
Our autonomous mobile robots require aesthetically finished yet durable plastic covers. Indu combined excellent surface quality with robust engineering support, enabling us to launch production on schedule.
What sets Indu apart is their complete manufacturing ecosystem. Having sheet extrusion, tooling, thermoforming, CNC trimming, and finishing under one roof simplified our supply chain and gave us confidence throughout the project.
Frequently asked questions
Do you make your own tooling?
Yes — moulds and trimming fixtures are designed and cut in-house on our 5-axis CNC and VMC, in aluminium, FRP, epoxy or MDF. First samples are typically ready in 2–4 weeks.
What is your minimum order quantity?
We run everything from prototypes and low-volume batches to high-volume production. Soft tooling keeps small and medium runs economical.
Which materials can you thermoform?
ABS, HIPS, ASA, PP, HDPE, PC, PET/PETG, PVC, PMMA, PLA and specialty grades — FR (UL94 V0), ESD, UV-stable, food-contact and up-to-70% recycled-core.
How large a part can you form?
On our thick-gauge lines — the largest thermoforming bed in India — from wide-web sheet produced on our own extrusion lines.
Do you export?
Yes — we supply OEM programmes across India and export to North America, Europe and Asia, with export-ready compliance documentation.
How do I get a quote?
Send a drawing, STEP file or sample through our contact form (with file upload) or by email — you'll get a technical, costed reply, usually within 24 hours.
Get in touch
Send us a drawing or a sheet spec — most first responses within 24 hours.
Head Office
505, Palm Spring, Link Road, Malad West
Mumbai 400064, MH, India
Indu Thermoformers Pvt. Ltd.
Plot No. 6 & 45, Vasai Taluka Estate, Sector 1
Gauraipada, Vasai East
Palghar 401208, MH, India
Formpack
198, Dehri Road, Devdham, Umargam
Gujarat 396171, India

Have a part or sheet to make?
Email your drawing, sample or spec — our engineers reply with material, tooling approach and a quote, usually within 24 hours.
Email your inquiry
