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PLASTIC SHEET EXTRUSION & THERMOFORMING

SERVICES

Plastic Sheets

ABS | ASA | PMMA | HIPS | PP | HDPE | PVC | PET | PLA

We extrude our sheets in-house using our state of the art extrusion lines with Virgin or Recycled (Reprocessed) grades available. Our costs are low and quality is superior which helps our clients beat their competition.

We walk our clients through the material selection process and are able to provide low volume to high volume orders.

Thermoforming

Thickness Range from 0.1mm to 10mm

With our state of the art heavy gauge and thin gauge vacuum forming machines, we serve a variety of industries.

We can serve you with;

Large and strong parts capable of withstanding high levels of stress
Multiples part assemblies, minimising tooling costs over injection moulding
Application specific material selection for superior performance
High quality packaging solutions for FMCG, Pharmaceutical, Food based products

Molds & Tools

Wood | Epoxy | FRP | Aluminium

Molds and Tools are the heart of the Thermoforming process.

Molds will determine the desired shape of the part and various tools are used to trim / assemble the part.

We have in-house mold and tool making facility for faster and superior quality molds. Molds can be made out of wood, epoxy resin, FRP or aluminium. The choice of material depends on the plastic material, number of production parts and their quality.

Thermoforming Design Guide

1. Design for Thermoforming

Indu Thermoforming Pvt. Ltd. has a team of engineers and manufacturing experts that will work with you from your initial product design through completion. Incorporating thermoforming design principles into your concept or converting designs from other manufacturing process to maximize the benefits of plastic thermoforming and minimize cost and delays for your application.

2. Thermoplastic material selection

Thermoplastic material options are available that meet even the strictest requirements for strength, durability, impact resistance, and weather resistant of industries from aviation and mass transportation to medical device and industrial equipment.

3. Tooling Design
The mold or tooling is the foundation on which your part is formed. Proper tooling design and construction is essential to producing high quality parts repeatedly. Indu Thermoformers will work with your unique design to create precise temperature controlled aluminium tooling, FRP tooling and prototyping using MDF tooling to ensure that your parts are consistently of the highest quality and exact tolerances.

4. Thermoforming
Here is where your part really starts to take shape. Your mold is installed and calibrated into a thermoforming machine. The thermoplastic specifically selected for your application is heated to forming temperature and vacuum or pressure formed over the mold to create your part.

5. CNC Trimming
Once your part has been thermoformed and has cooled, it will likely require trimming to remove excess plastic and add design features such as louvers and other cutouts. Productive Plastics uses multi axes, CNC trimming machines, and custom trim fixtures to process your part to your exact specifications.

6. Attachments, bonding & assembly
Once your part is formed and trimmed, Indu Thermoformers offers secondary operations such as installing attachments and hardware, bonding fixtures, and assembly of multi-part projects. These services reduce cost and lead time by consolidating your supply-chain. Coupled with our finishing operations, your parts will arrive at your facility in turnkey condition.

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ABOUT

We are ISO 9001:2015 Certified

Indu Thermoformers Pvt. Ltd. is an established global partner for plastic sheet extrusion and thermoformed plastic parts. As a third generation family business, we attach great importance to quality and absolute precision. We see ourselves more as a partner than as a vendor or supplier.

Everyday, Indu Thermoformers Pvt. Ltd. develops new products to individual specifications and prepares them for serial production with project-specific tools - to stringent quality standards. Our lean structure and strong internal quality management system allows us to optimise and monitor every single process.

The vision of our Founder Mr. Bhanuchandra Doshi "Innovations in Thermoforming with Cost- effectiveness", our group strives hard to not only provide innovative solutions but also provides solutions at an economic cost. We cater to all types of Thermoformed plastic solutions to improve the basic needs of the Industry. We are always investing in the latest technologies to deliver superior quality products to our clients. We actively participate in National and International Trade Fairs and are associate members of Leading Plastic Organisations.

We have a state-of-the-art manufacturing unit for Thermoforming process with complete in-house solutions right from Designing to Prototyping to Production. The 30,000 sq. ft facility in Vasai near Mumbai houses sheet extruders and thermoforming machines to produce thick and thin sheet products.

OUR VALUE PROPOSITIONS

INDUSTRIES

EQUIPMENT

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Plastic Sheet Extrusion Machines

Maximum Output: 400 kgs/hr

The sheet extruder is composed of extrusion, calendaring, traction and rolling. The machine extrudes granule to sheet , which is used for producing plastic products by plastic thermoforming machines, like cups, food container, trays, dishes, bowls, lids, etc.

Our plastic sheet extrusion machines have capability to plastic sheets from 0.1 mm to 10 mm with maximum width of 1600 mm.

Thick Gauge Thermoforming Machines

Maximum Forming Area: 4500mm x 2500mm

Our thick gauge thermoforming machines are of the latest technology to provide highest quality and accurate parts. They have several features to enhance the part quality such as heater controls, temperature sensing, pre-blow, sag control, etc.

Common Polymers used: ABS, ASA , PMMA, PC, HIPS, HDPE, PET – thickness range 1 to 10 mm

Thin Gauge Thermoforming Machines

Maximum Forming Area: 500mm x 600mm

Our thin gauge thermoforming machines are fully automatic, precise, high-speed continuous machines developed for the international thermoforming industry.

These machines can be used for forming a wide variety of materials - such as PLA, PS, PET and PP

Cutting Routers

Plastic | Wood

Our Cutting Routers are specifically developed for three-dimensional machining and holding tight tolerances. Our Routers are designed to greatly improve cut quality, cycle times and accuracy by automating your process and creating a safer environment.

CNC Machines

Aluminium | Steel | Nylon

A vertical mill CNC machine is used to produce the highest quality and accurate molds and tools. A CNC router is a computer controlled machine that can hold much tighter and more consistent tolerances than hand held tools. Our CNC machine is of the latest technology to ensure precise parts.