Thick gauge thermoforming (also called heavy gauge thermoforming) is the go-to process for creating durable, large, and complex plastic components. Using thermoplastic sheets typically ranging from 2 mm to 12 mm, this process delivers robust, rigid, and high-performance parts for industries like automotive, aerospace, industrial equipment, medical devices, consumer products, and transportation.

Unlike thin gauge packaging, thick gauge thermoforming produces structural and reusable components that often replace metal, fiberglass, or injection molded parts, offering a lightweight yet durable alternative.

Key Benefits:

• 🛡️ Strength & Durability – Produces robust parts with excellent impact resistance and long service life.

• ⚙️ Large Part Capability – Ideal for oversized panels and structural components.

• 💰 Lower Tooling Cost – Significantly cheaper tooling compared to injection molding, especially for mid-volume runs.

• 🎨 Design Freedom – Enables complex shapes, deep draws, and large surface areas.

• 🌞 UV & FR Options – Available with UV-resistant and flame-retardant grades for outdoor and safety-critical use.

• 🔄 Lightweight Alternative – Replaces metal and fiberglass while reducing weight and cost.

• 🏭 Wide Industry Reach – Trusted in automotive, aerospace, medical, industrial, marine, and consumer goods.