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Thin Gauge Thermoforming & Packaging Solutions

Lightweight • Cost-Effective • High-Performance Packaging upto 2mm

Thin gauge thermoforming is the preferred choice for creating lightweight, durable, and cost-effective packaging solutions. Using thermoplastic sheets ranging from 0.2 to 2.0 mm, this process enables intricate designs, high clarity, and reliable protection for food, medical, electronics, and consumer goods. From blister packs and clamshells to ESD trays and disposable containers, thin gauge thermoforming is versatile, scalable, and sustainable.


Key Benefits:

  • 🌍 Lightweight & Sustainable – Uses less plastic per part, reducing cost and environmental impact.

  • 💰 Cost-Effective Tooling – Molds are faster and cheaper to produce compared to injection molding.

  • ⚡ High-Speed Production – Ideal for large-volume packaging runs with consistent quality.

  • 🔍 Design Flexibility – Can form complex shapes, fine details, and transparent parts.

  • ♻️ Material Versatility – Compatible with PET, PETG, HIPS, PP, PLA, and specialty ESD/antistatic plastics.

  • 🛡 Product Protection – Creates strong, tamper-resistant, and hygienic enclosures for sensitive products.

  • 🏭 Wide Applications – From food trays and medical packs to retail clamshells and electronic housings.

Common Applications

[🍎 Food Packaging]

  • Trays & Lids

  • Clamshells

  • Disposable Cups & Lids

  • Bakery & Deli Containers

 

[⚕️ Medical & Pharma]

  • Sterile Blister Packs

  • Device Enclosures

  • Surgical Packaging

 

[💻 Electronics & ESD]

  • ESD Trays & Inserts

  • Protective Covers & Housings

  • Display Panels

[🚗 Automotive & Aerospace]

  • Interior Trim Components

  • Decorative Panels

  • Lightweight Aircraft Interiors

[🛍 Consumer & Retail]

  • Toy Packaging

  • POP Displays

  • Custom Inserts

[⚙️ Industrial & Custom]

  • Machinery Covers

  • Housing Components

  • Custom Trays & Panels

Thin Gauge Thermoforming Process

01.

Material Selection

Choose optimal thermoplastic sheets (0.2-2.0mm) based on application requirements including temperature resistance and flexibility.

03.

Clamping & Forming

Secure heated sheet in mold using vacuum or mechanical clamping, then form into desired shape using pressure or vacuum.

05.

Trimming & Finishing

Remove excess material and apply finishing processes including surface texturing, printing, or specialized coatings.

02.

Sheet Heating

Precisely heat thermoplastic sheets using infrared or convection methods until they reach optimal forming temperature.

04.

Cooling & Setting

Rapidly cool formed part using air or water cooling systems to solidify and maintain the final shape. Eject the part as it reaches the desired temperature

06.

Quality Control

Comprehensive inspection ensuring dimensional accuracy, surface quality, and compliance with industry standards.

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