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Plastic pallets & sheet pallets

Thermoformed plastic pallets & sheet pallets

Plastic pallets do not rot, splinter, rust or harbour pests the way wood and steel do — and thermoforming makes lightweight nestable pallets, display pallets and pallet trays at large size and sensible cost. Indu Thermoformers forms pallets, layer trays and pallet caps in durable HDPE and PP on the largest thermoforming bed in India.

HDPE · PPNestable & lightweightHygienic, corrosion-freeLargest bed in India
Blue thermoformed twin-sheet plastic pallet on a warehouse floor

Lightweight, hygienic, and easy to store

Thermoformed HDPE and PP pallets are light to handle, wipe-clean and immune to the moisture, corrosion and ISPM-15 fumigation headaches of wood — ideal for food, pharma and export. Nestable designs collapse into a fraction of the height for the empty return leg, cutting storage and back-haul cost. Formed-in ribs and feet give load strength without the weight of injection-moulded pallets.

Big footprint is our advantage

A pallet is a large part — and large parts are what our thick-gauge lines and India-largest bed are built for. Soft tooling is cut in-house in weeks and cheap to revise for a new footprint, and HDPE offcuts are reground and re-extruded in-house, so a pallet programme stays cost-effective and recyclable end to end. We also run overflow and capacity-support production for leading pallet and material-handling brands — making the parts their own plants can't absorb.

Pallets & pallet parts we thermoform

Nestable display palletsLightweight export palletsPallet layer traysPallet caps & top framesQuarter & half palletsHygienic food/pharma palletsSlip-sheet & tray systemsCustom-footprint pallets

Materials & datasheets

Why Indu for plastic pallets & sheet pallets

In-house sheet extrusion

We extrude the sheet we form — grade, colour and thickness controlled from the pellet, with no outside vendor in the loop.

Largest bed in India

Thin- and thick-gauge lines, including the largest thermoforming bed in the country for oversized parts.

Tooling in 2–4 weeks

Moulds and trim fixtures designed and cut in-house on 5-axis CNC — fast, and cheap to revise.

ISO 9001 & full docs

8-gate inspection with COA, MTC, FAIR and PPAP-level documentation on request.

Frequently asked questions

What are thermoformed plastic pallets made of?

Durable HDPE or PP — light, hygienic, corrosion-free and recyclable, with formed-in ribs and feet for load strength.

Are plastic pallets export-friendly?

Yes — plastic pallets are exempt from the ISPM-15 heat-treatment/fumigation rules that apply to wood, which simplifies international shipping.

Can pallets nest to save return space?

Yes — nestable designs collapse to a fraction of their height for empty return and storage, cutting back-haul and warehouse cost.

Can you make a custom pallet footprint?

Yes — soft tooling for a custom footprint is cut in-house in weeks and cheap to revise, on the largest thermoforming bed in India.

Do you supply pallets to other manufacturers?

Yes — we run overflow and capacity-support production for leading pallet and material-handling brands, forming the parts their own plants can't absorb at peak demand.

Let’s build it

Sourcing plastic pallets?

Send your footprint, load and volume — we reply with pallet design, material and a costed quote, usually within 24 hours.

ISO 9001:2015 certified · Most quotes back within 24 hours