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Material comparison

Polystyrene (PS / HIPS) vs ABS

Polystyrene (usually as high-impact HIPS) is the low-cost, easy-forming option; ABS is tougher, more heat-resistant and better for durable, paintable parts.

Polystyrene (PS / HIPS) vs ABS — side by side

Polystyrene (PS / HIPS)ABS
CostLowerHigher
Impact / durabilityGood (HIPS)Higher
Heat resistanceLowerHigher
FinishGood; easy to printExcellent; paints/plates
Typical usePOS, packaging, linersHousings, covers, automotive, luggage

Choose Polystyrene (PS / HIPS) when…

  • Cost-sensitive displays, packaging and liners
  • Easy forming and printing

Choose ABS when…

  • Durable, heat-resistant, paintable parts
  • Housings, covers and structural trim
The verdict: Choose polystyrene/HIPS to minimise cost on lighter-duty parts; choose ABS for durability, heat resistance and premium finish.

Frequently asked

Is HIPS a polystyrene?

Yes — HIPS (high-impact polystyrene) is impact-modified polystyrene, the common thermoforming form of PS.

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